The automotive sector shows a rapid transformation in technology functions as a vital force to develop its direction. Rockman Industries utilizes state-of-the-art die casting technologies to transform alloy wheel production and other automobile accessories manufacturers in India. Innovation drives our company to improve product quality, operational efficiency and environmental sustainability which keeps us at the front of the industry.
Innovations in Alloy Wheel Manufacturing
Rockman Industries leads the Indian market for aluminium alloy wheel production through its advanced die casting operations which enables it to make high-performance and durable lightweight wheels. Our company operates three distinct manufacturing methods which include High Pressure Die Casting (HPDC) and Low Pressure Die Casting (LPDC) and Gravity Die Casting (GDC) to serve different automotive requirements.
1. High Pressure Die Casting (HPDC)
HPDC is a preferred method in automotive components production, delivering precision, speed, and uniformity. Rockman’s HPDC process ensures:
- Over 120 HPDC machines from 250T-1650T, expanding to 1800 Tons
- Various Engine and Transmission parts for Two Wheelers and Four Wheelers
- Annual processing capacity of 60,000 tons of Aluminium Casting
- Casting components as heavy as 6.5 kg
- Wall thickness of 2.5 mm
- Daily production of over 1,50,000 components
- HPDC machines with real time shot control
- Process multiple alloys
- Dies upto 8 cavities
- Castings with critical porosity requirement
- Squeeze pin and heating cooling unit
2. Low Pressure Die Casting (LPDC)
For enhanced material integrity and reduced porosity, Rockman Industries employs LPDC technology, which offers:
- Over 30+ LPDC machines and separate dedicated LPDC line for car alloy wheels
- Annual Capacity of 35,000+ tons of aluminium casting
- In-house facilities for manufacturing sand cores
- Daily production of over 40,000+ components
- In-house facility for T6 Heat Treatment
- Porosity inspection using state of art X Ray inspection with 3D CT Capabilities
3. Gravity Die Casting (GDC)
GDC plays a key role in alloy wheel manufacturing, providing:
- Integrated manufacturing facility for
- GDC parts like Alloy wheels & Shock Absorber bottom case
- Over 200+GDC machines
- Annual processing capacity of 150000+ tons of aluminium casting
ALLOY WHEELS
As an industry leader in alloy wheels, we bring years of expertise in manufacturing alloy wheels through advanced Low-Pressure Die Casting and Gravity Die Casting processes. Our two-wheeler and four-wheeler alloy wheels are meticulously manufactured and assembled in-house, ensuring exceptional durability and compliance with global quality standards.
TWO WHEELER ALLOY WHEELS
- Largest manufacturer of two wheelers Alloy wheels in India
- 200GDC Fully Automatic Machines
- 15 Million Installed Annual Capacity
- 4 Production Facilities – Haridwar, Bawal, Halol and Tirupati
FOUR WHEELER ALLOY WHEELS
Our state-of-the-art facility for the four Wheeler alloys which have been built in technical collaboration with the Hands corporation of South Korea which is among the top ten car alloy wheel manufacturers
- Installed Annual Capacity of 2 million
- Fully Automated Single Piece Flow With Conveyor Arrangement
- Auto Extraction & Wheel Transfer in LPDC
- Auto Sprue Cutting with vision system & online 100% X-Ray.
- Fully Automated Online Heat Treatment & Shot Blasting
- Robotic CNC Machining Line & 100% Helium Leak Testing
- Robotic Painting Line – Powder & Liquid Painting Facility
Sustainability & Eco-Friendly Manufacturing Practices
As an industry leader, Rockman Industries prioritizes sustainability in alloy wheel manufacturing. Our eco-conscious efforts include:
- Energy-efficient furnaces reduce overall power consumption.
- Recycling and reusing aluminium to minimize waste.
- Reduced emissions and resource-efficient processes aligning with global environmental standards.
Pioneering the Future with Continuous Innovation
At Rockman Industries, our unwavering focus on technological advancements in die casting ensures that we consistently deliver high-quality alloy wheels and automotive components. By leveraging automation, digital monitoring, and sustainable practices, we are shaping the future of automotive components production in India.
With a commitment to excellence and continuous innovation, Rockman Industries remains the preferred choice for OEMs and automobile manufacturers worldwide, driving the industry forward with cutting-edge alloy wheel manufacturing processes and precision engineering.
